Innovative Technologies

Friday, 3 March 2017

DIFFERENT TYPES OF PRESSURE INSTRUMENTS ON PROCESS CONTROL


DIFFERENT TYPES OF PRESSURE INSTRUMENTS ON PROCESS CONTROL

Pressure:
Pressure is nothing but a force applied on the unit area is called (Kg/cm2 )

Classification of pressure instruments:


1.   Mechanical type pressure gauges and switches
·         Bourdon tube
·         Bellows
·         Diaphragm
·         Capsule
2.   Electronics type
·         Capacitive type
·         Piezoresistive type
·         Piezoelectric type
3.   Liquid column elements:
·         Barometer
·         Manometer –u tube

Mechanical type pressure gauges and switches

Bourdon tube type pressure gauge:

The Bourdon pressure gauge operates on the principle of deflection when pressurized, a compressed tube tends to straighten or regain its circular form in cross-section. Then Bourdon tube becomes in C shape, helical, and spiral shapes , which connected with a pinion arrangement to turn the needle.,



Bellows type pressure gauge:

Action of Bellows type pressure monitoring devices are bending and tension activates the elastic member the tension should be least. And design criteria for a diaphragm and bowels are more are less same. But following two characters – “maximum stroke and maximum allowable pressure” May decide diameter and stroke length can be increased by increasing the folds or convolutions.

Diaphragm pressure Gauge and switches:

Diaphragm type pressure switch is a form of switch this closes an electrical contact when a certain set pressure has been reached on its input. This switch may be designed to make contact either on high pressure or low pressure. Another type of pressure switch detects mechanical force such as pressure contains a capsule, bellows, Bourdon tube, diaphragm or piston.
Electronics type

Capacitive type pressure transduces:

The capacitive transducer construction is similar to the variable capacitance, that value will change while comprises of two parallel metal plates (Anode and cathode) that are separated by dielectric (Air).  And distance between the two plates is fixed in normal capacitors, but in variable capacitance transducers the distance between the two plates is variable with respect to applied pressure. Change in capacitance value is directly proportional to the applied pressure this will measure by a Wheatstone bridge.

The capacitance C between the two plates of capacitive transducers is given by:
C = εo x εr x A/ d
Where C is the capacitance of the capacitor or the variable capacitance transducer
εo - is the absolute permittivity
εr - is the relative permittivity
The product of εo & εr is also called as the dielectric constant of the capacitive transducer.
A is the area of the plates
D is the distance between the plates

Piezoresistive type pressure Transducer:

Piezoresistive Transducer are made by Piezoresistive crystals and resistance of crystal will change while apply the pressure   

The sensing material in a piezoresistive pressure sensor is a diaphragm formed on a silicon substrate, which bends with applied pressure. A deformation occurs in the crystal lattice of the diaphragm because of that bending. This deformation causes a change in the band structure of the piezoresistors that are placed on the diaphragm, leading to a change in the resistivity of the material. This change can be an increase or a decrease according to the orientation of the resistors.

Piezoelectric type pressure transducer:

Principle of a piezoelectric transducer is that produces electric charges, when force applied on the quartz crystal surface.  The charge thus produced can be called as piezoelectricity which is directly proportional to the applied pressure.

Monday, 8 August 2011

Basics of instrumentation

Basics of instrumentation 

Instrumentation is a detail study of instruments which are used in the process industries to measure the physical changes like flow, temperature, level, pressure, displacement, mass, speed, velocity, direction Etc., and  Instruments include many varied contrivances that can be as simple as valves and transmitters, and as complex as analyzers.

Major conduits in Instrumentation:

Active and Passive instrument (Input feedback control)
Final control instruments (Output device control)
Control platform (PLC, SCADA, DCS, Embedded, Micro controller)
Interfacing platform (Monitoring window)
Network topology (Ethernet , RS 232 ,RS 485, Modbus, Wireless)  

 Control Instrumentation plays a significant role in both gathering information from the field and changing the field parameters, and as such are a key part of control loops.

P&ID Piping and Instrumentation Diagram
P&ID drawing 

A Piping and Instrumentation Diagram - P&ID, is a schematic illustration of functional  relationship of piping, instrumentation and system equipment components.

P&ID shows all of piping including the physical sequence of branches, reducers, valves,  equipment, instrumentation and control interlocks. The P&ID are used to operate the process  system.


P&ID should include:
·        Instrumentation and designations
·        Mechanical equipment with names and numbers
·        All valves and their identifications
·        Process piping, sizes and identification
·        Miscellaneous - vents, drains, special fittings, sampling lines, reducers, increasers and  swagers
·        Permanent start-up and flush lines
·        Flow directions
·        Interconnections references
·        Control inputs and outputs, interlocks
·        Interfaces for class changes
·        Seismic category
·        Quality level
·        Annunciation inputs
·        Computer control system input
·        Vendor and contractor interfaces
·        Identification of components and subsystems delivered by others
·        Intended physical sequence of the equipment

P&ID should not include:
·        Instrument root valves
·        control relays
·        manual switches
·        equipment rating or capacity
·        primary instrument tubing and valves
·        pressure temperature and flow data
·        elbow, tees and similar standard fittings
·        extensive explanatory notes